Optimize production and save money with
TecnaPol high quality, low cost mix head repairs.
Repairing
or rebuilding a used mix head can cost far less than buying a new one.
It also offers the opportunity to upgrade to higher quality components
and newer technology, or to re-tool for new production requirements. We
repair many major mix head brands, including Admiral, Cannon, Gusmer, Hi-Tech, Krauss-Maffei, Linden, MHR and OMS.
Mix head repair services include:
- Seal replacements and upgrades
- Orifice, needle, nozzle or injector replacement and upgrades
- Carbide-tipped needle repair
- Piston (rod or plunger) replacements
- Spacer (isolation chamber) design and installation
- Component replacements and upgrades
- New technology design and installation
- Complete rebuilds with improved or standard components
TecnaPol repair services can help you get the most out of your process by giving new life to your old mix heads.
Signs That a Mix Head Needs Repair
A
mix head kept too long in service without inspection and repair can
cause foaming within lines and components and costly downtime.
Many
signs of mix head failure are unmistakable. Cross contamination of
chemical and hydraulic lines. Oil and chemical leaks from nozzles.
Sticking or broken pistons.
Other signs are less obvious.
Failing or incorrectly applied mix head components can cause other
process problems, such as inconsistent operating pressures, chemical
waste and high scrap rates. Our process experts can help you determine
whether a mix head is causing your production problems.
The Mix Head Repair Process
Once
we receive your used mix head, our trained technicians disassemble,
clean and assess its condition. If you have requested component or
technology upgrades, our process experts will work directly with you to
determine the most cost-effective way to attain the mix head
performance you need.
After this analysis is complete, we
will fax or e-mail a written mix head repair quote to you, along with
an estimate of the time it will take to complete the repairs. Work
begins as soon as we receive your purchase order.
Our standard mix head repair service includes:
- Complete disassembly and cleaning of the mix head
- Inspection of all potential wear points and parts
- Replacement or repair of worn or damaged parts
- Reassembly of the mix head with new seals sized to match any new or repaired components
- Complete hydraulic testing of each mix head to ensure seal and piston performance.
Used Mix Head Repair Warranty
We’re so confident in the quality of our repair services, we offer the best used mix head repair warranty in the industry.
TecnaPol warrants a repaired mix head to be free from defects
in workmanship and new materials used in the repair for 50,000 shots or six months from the date of shipment,
whichever comes first. The warranty is limited to completed repairs and
excludes normal maintenance items, not limited to, but including
seals, orifices and needles.
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